Department of Electrical Engineering, University of Colorado at Boulder, Boulder, CO 80309, USA
Author bio:
Professor RR McLeod, Department of Electrical Engineering, University of Colorado at Boulder, Boulder, CO 80309, USA. E-mail: Robert.Mcleod@colorado.edu
Urness, A. C. et al. Liquid deposition photolithography for submicrometer resolution three-dimensional index structuring with large throughput. Light: Science & Applications, 2, e56 (2013).
DOI:
Urness, A. C. et al. Liquid deposition photolithography for submicrometer resolution three-dimensional index structuring with large throughput. Light: Science & Applications, 2, e56 (2013). DOI: 10.1038/lsa.2013.12.
Liquid deposition photolithography for submicrometer resolution three-dimensional index structuring with large throughput
Photonic devices increasingly require three-dimensional co
ntrol of refractive index
but existing fabrication methods such as femtosecond micromachining
multilayer lithography and bulk diffusion can only address a select scale range
are often limited in complexity or thickness and have low throughput. We introduce a new fabrication method and polymeric material that can efficiently create mm
3
optical devices with programmable
gradient index of refraction with arbitrary feature size. Index contrast of 0.1 is demonstrated
which is 100 times larger than femtosecond micromachining
and 20 times larger than commercial holographic photopolymers. This is achieved by repetitive microfluidic layering of a self-developing photopolymer structured by projection lithography. The process has the unusual property that total fabrication time for a fixed thickness decreases with the number of layers
enabling fabrication 10
5
faster than femtosecond micromachining. We demonstrate the process by sequentially writing 100 layers to fabricate a mm thick waveguide array.
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