Silicon-photonics-enabled chip-based 3D printer

Sabrina Corsetti; Milica Notaros; Tal Sneh; Alex Stafford; Zachariah A. Page; Jelena Notaros

doi:10.1038/s41377-024-01478-2

Your Location：

Home >

Browse articles >

Silicon-photonics-enabled chip-based 3D printer

Original Articles

- Silicon-photonics-enabled chip-based 3D printer
- Silicon-photonics-enabled chip-based 3D printer
- LSA 2024年13卷第7期页码：1320-1330
- Affiliations：
  
  1.Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA 02139, USA
  2.Department of Chemistry, The University of Texas at Austin, Austin, TX 78712, USA
- Author bio：
  
  Jelena Notaros (notaros@mit.edu)
- Funds：
- DOI：10.1038/s41377-024-01478-2
  中图分类号：
- 收稿日期：2023-10-17，
  
  修回日期：2024-04-24，
  
  录用日期：2024-05-10，
  
  网络出版日期：2024-06-06，
  
  纸质出版日期：2024-07-31
- Accepted：
Scan QR Code
Silicon-photonics-enabled chip-based 3D printer[J]. LSA, 2024,13(7):1320-1330.

Corsetti, S. et al. Silicon-photonics-enabled chip-based 3D printer. Light: Science & Applications, 13, 1320-1330 (2024).
Silicon-photonics-enabled chip-based 3D printer[J]. LSA, 2024,13(7):1320-1330. DOI： 10.1038/s41377-024-01478-2.

Corsetti, S. et al. Silicon-photonics-enabled chip-based 3D printer. Light: Science & Applications, 13, 1320-1330 (2024). DOI： 10.1038/s41377-024-01478-2.

摘要

Abstract

Imagine if it were possible to create 3D objects in the palm of your hand within seconds using only a single photonic chip. Although 3D printing has revolutionized the way we create in nearly every aspect of modern society

current 3D printers rely on large and complex mechanical systems to enable layer-by-layer addition of material. This limits print speed

resolution

portability

form factor

and material complexity. Although there have been recent efforts in developing novel photocuring-based 3D printers that utilize light to transform matter from liquid resins to solid objects using advanced methods

they remain reliant on bulky and complex mechanical systems. To address these limitations

we combine the fields of silicon photonics and photochemistry to propose the first chip-based 3D printer. The proposed system consists of only a single millimeter-scale photonic chip without any moving parts that emits reconfigurable visible-light holograms up into a simple stationary resin well to enable non-mechanical 3D printing. Furthermore

we experimentally demonstrate a stereolithography-inspired proof-of-concept version of the chip-based 3D printer using a visible-light beam-steering integrated optical phased array and visible-light-curable resin

showing 3D printing using a chip-based system for the first time. This work demonstrates the first steps towards a highly-compact

portable

and low-cost solution for the next generation of 3D printers.

关键词

Keywords

references

Narupai, B. & Nelson, A. 100th anniversary of macromolecular science viewpoint: macromolecular materials for additive manufacturing. ACS Macro Lett. 9 , 627–638 (2020)..

Wallin, T. J., Pikul, J. & Shepherd, R. F. 3D printing of soft robotic systems. Nat. Rev. Mater. 3 , 84–100 (2018)..

Ligon, S. C. et al. Polymers for 3D printing and customized additive manufacturing. Chem. Rev. 117 , 10212–10290 (2017)..

Truby, R. L. & Lewis, J. A. Printing soft matter in three dimensions. Nature 540 , 371–378 (2016)..

Dobos, A. et al. On-chip high-definition bioprinting of microvascular structures. Biofabrication 13 , 015016 (2021)..

Sayer, S. et al. Guiding cell migration in 3D with high-resolution photografting. Sci. Rep. 12 , 8626 (2022)..

McLennan, H. J. et al. Nano-liter perfusion microfluidic device made entirely by two-photon polymerization for dynamic cell culture with easy cell recovery. Sci. Rep. 13 , 562 (2023)..

Smart Bridge Amsterdam. MX3D bridge – a smart 3D-printed bridge. https://mx3d.com/industries/design/smart-bridge/ https://mx3d.com/industries/design/smart-bridge/ .

Hengsteler, J. et al. Bringing electrochemical three-dimensional printing to the nanoscale. Nano Lett. 21 , 9093–9101 (2021)..

Relativity Space. 3D printed rockets. https://www.relativityspace.com/ https://www.relativityspace.com/ .

Shahrubudin, N., Lee, T. C. & Ramlan, R. An overview on 3D printing technology: Technological, materials, and applications. Procedia Manuf. 35 , 1286–1296 (2019)..

Formlabs. FDM vs. SLA: compare filament and resin 3D printers. https://formlabs.com/blog/fdm-vs-sla-compare-types-of-3d-printers/ https://formlabs.com/blog/fdm-vs-sla-compare-types-of-3d-printers/ (2019).

Lewis, J. A. Direct ink writing of 3D functional materials. Adv. Funct. Mater. 16 , 2193–2204 (2006)..

Ozbolat, I. T. & Hospodiuk, M. Current advances and future perspectives in extrusion-based bioprinting. Biomaterials 76 , 321–343 (2016)..

Schouten, M. et al. A review of extrusion-based 3D printing for the fabrication of electro- and biomechanical sensors. IEEE Sens. J. 21 , 12900–12912 (2021)..

Kafle, A. et al. 3D/4D printing of polymers: fused deposition modelling (FDM), selective laser sintering (SLS), and stereolithography (SLA). Polymers 13 , 3101 (2021)..

Melchels, F. P. W., Feijen, J. & Grijpma, D. W. A review on stereolithography and its applications in biomedical engineering. Biomaterials 31 , 6121–6130 (2010)..

Sullivan, A. DepthCube solid-state 3D volumetric display. Proceedings of the SPIE 5291, Stereoscopic Displays and Virtual Reality Systems XI. San Jose, CA, USA: SPIE, 1985, 69-78

Kelly, B. E. et al. Volumetric additive manufacturing via tomographic reconstruction. Science 363 , 1075–1079 (2019)..

Regehly, M. et al. Xolography for linear volumetric 3D printing. Nature 588 , 620–624 (2020)..

Shusteff, M. et al. One-step volumetric additive manufacturing of complex polymer structures. Sci. Adv. 3 , eaao5496 (2017)..

Atabaki, A. H. et al. Integrating photonics with silicon nanoelectronics for the next generation of systems on a chip. Nature 556 , 349–354 (2018)..

Sun, C. et al. Single-chip microprocessor that communicates directly using light. Nature 528 , 534–538 (2015)..

Niffenegger, R. J. et al. Integrated multi-wavelength control of an ion qubit. Nature 586 , 538–542 (2020)..

Hattori, A. et al. Integrated-photonics-based architectures for polarization-gradient and EIT cooling of trapped ions. Frontiers in Optics 2022. New York, NY, USA: Optica Publishing Group, 2022, FM4B. 3

Moody, G. et al. 2022 Roadmap on integrated quantum photonics. J. Phys.: Photonics 4 , 012501 (2022)..

Wang, J. W. et al. Integrated photonic quantum technologies. Nat. Photonics 14 , 273–284 (2020)..

Spencer, D. T. et al. An optical-frequency synthesizer using integrated photonics. Nature 557 , 81–85 (2018)..

Poulton, C. V. et al. Long-range LiDAR and free-space data communication with high-performance optical phased arrays. IEEE J. Sel. Top. Quantum Electron. 25 , 7700108 (2019)..

Bhargava, P. et al. Fully integrated coherent LiDAR in 3D-integrated silicon photonics/65nm CMOS. Proceedings of the 2019 Symposium on VLSI Circuits. Kyoto, Japan: IEEE, 2019, C262-C263

Poulton, C. V. et al. Coherent solid-state LIDAR with silicon photonic optical phased arrays. Opt. Lett. 42 , 4091–4094 (2017)..

Sun, J. et al. Large-scale nanophotonic phased array. Nature 493 , 195–199 (201 3)..

Kim, T. et al. A single-chip optical phased array in a wafer-scale silicon photonics/CMOS 3D-integration platform. IEEE J. Solid-State Circuits 54 , 3061–3074 (2019)..

Kim, T. et al. A single-chip optical phased array in a 3D-integrated silicon photonics/65nm CMOS technology. Proceedings of the 2019 IEEE International Solid-State Circuits Conference (ISSCC). San Francisco, CA, USA: IEEE, 2019, 464-466

Notaros, J. et al. Near-field-focusing integrated optical phased arrays. J. Lightwave Technol. 36 , 5912–5920 (2018)..

Notaros, J. et al. CMOS-compatible optical phased array powered by a monolithically-integrated erbium laser. J. Lightwave Technol. 37 , 5982–5987 (2019)..

Heck, M. J. R. Highly integrated optical phased arrays: photonic integrated circuits for optical beam shaping and beam steering. Nanophotonics 6 , 93–107 (2017)..

Komljenovic, T. et al. Sparse aperiodic arrays for optical beam forming and LIDAR. Opt. Express 25 , 2511–2528 (2017)..

Aflatouni, F. et al. Nanophotonic projection system. Opt. Express 23 , 21012–21022 (2015)..

Fatemi, R., Khachaturian, A. & Hajimiri, A. A nonuniform sparse 2-D large-FOV optical phased array with a low-power PWM drive. IEEE J. Solid-State Circuits 54 , 1200–1215 (2019)..

Hutchison, D. N. et al. High-resolution aliasing-free optical beam steering. Optica 3 , 887–890 (2016)..

Notaros, J. et al. Integrated optical phased arrays for quasi-Bessel-beam generation. Opt. Lett. 42 , 3510–3513 (2017)..

Zhou, J. et al. Design of 3D hologram emitting optical phased arrays. Integrated Photonics Research, Silicon and Nanophotonics 2015. Boston, MA, USA: Optica Publishing Group, 2015, IT4A. 7

Bagheri, A. & Jin, J. Y. Photopolymerization in 3D printing. ACS Appl. Polym. Mater. 1 , 593–611 (2019)..

Ahn, D. et al. Rapid high-resolution visible light 3D printing. ACS Cent. Sci. 6 , 1555–1563 (2020)..

Stafford, A. et al. Catalyst halogenation enables rapid and efficient polymerizations with visible to far-red light. J. Am. Chem. Soc. 142 , 14733–14742 (2020)..

Goodman, J. W. Introduction to Fourier Optics . 2nd edn (McGraw-Hill, New York, 1996).

Notaros, J. et al. Integrated-phased-array-based visible-light near-eye holographic projector. Proceedings of Conference on Lasers and Electro-Optics (CLEO). San Jose, CA, USA: Optica Publishing Group, 2019, STu3O. 4

Gerchberg, R. W. & Saxton, W. O. A practical algorithmfor the determination of phase from image and diffraction plane pictures. Optik 35 , 237–246 (1972)..

Fienup, J. R. Reconstruction of an object from the modulus of its Fourier transform. Opt. Lett. 3 , 27–29 (1978)..

Hai, M. S. et al. A thermally tunable 1x4 channel wavelength demultiplexer designed on a low-loss Si 3 N 4 waveguide platform. Photonics 2 , 1065–1080 (2015)..

Yong , Z. et al. Power-efficient silicon nitride thermo-optic phase shifters for visible light. Opt. Expr. 30 , 7225–7237 (2022)..

Notaros, J. et al. Liquid-crystal-based visible-light integrated optical phased arrays. Proceedings of Conference on Lasers and Electro-Optics (CLEO). San Jose, CA, USA: IEEE, 2019, 1-2

Notaros, M. et al. Liquid-crystal-based visible-light integrated optical phased arrays and application to underwater communications. Opt. Lett. 48 , 5269–5272 (2023)..

Notaros, M. et al. Integrated visible-light liquid-crystal-based phase modulators. Opt. Expr. 30 , 13790–13801 (2022)..

Garra, P. et al. Redox two-component initiated free radical and cationic polymerizations: concepts, reactions and applications. Prog. Polym. Sci. 94 , 33–56 (2019)..

Blasco, E., Wegener, M. & Barner-Kowollik, C. Photochemically driven polymeric network formation: synthesis and applications. Adv. Mater. 29 , 1604005 (2017)..

Matsui, J. K. et al. Photoredox-mediated routes to radicals: the value of catalytic radical generation in syn thetic methods development. ACS Catal. 7 , 2563–2575 (2017)..

Dadashi-Silab, S., Doran, S. & Yagci, Y. Photoinduced electron transfer reactions for macromolecular syntheses. Chem. Rev. 116 , 10212–10275 (2016)..

Chen, M., Zhong, M. J. & Johnson, J. A. Light-controlled radical polymerization: Mechanisms, methods, and applications. Chem. Rev. 116 , 10167–10211 (2016)..

Koziar, J. C. & Cowan, D. O. Photochemical heavy-atom effects. Acc. Chem. Res. 11 , 334–341 (1978)..

Li, C. et al. Blind zone-suppressed hybrid beam steering for solid-state Lidar. Photonics Res. 9 , 1871–1880 (2021)..

Formlabs. Design specifications for 3D models (Form 3/Form 3B). https://support.formlabs.com/s/article/Design-specifications-for-3D-models-form-3?language=en_US https://support.formlabs.com/s/article/Design-specifications-for-3D-models-form-3?language=en_US .

Polymer Science Learning Center. Free radical polymerization kinetics by dilatometry. https://pslc.ws/welcome/tour/lab/dilat.htm https://pslc.ws/welcome/tour/lab/dilat.htm .

Ahn, D. et al. Additives for ambient 3D printing with visible light. Adv. Mater. 33 , 2104906 (2021)..

Sun, C. M. et al. Large-scale and broadband silicon nitride optical phased arrays. IEEE J. Sel. Top. Quantum Electron. 28 , 8200710 (2022)..

O'Dea, C. et al. Triplet upconversion under ambient conditions enables digital light processing 3D printing. ACS Cent. Sci. 10 , 272–282 (2024)..

Coleto, A. G., Notaros, M.&Notaros, J. Integrated liquid-crystal-based modulators: packaging processes and evaluation techniques. Proceedings of 2023 IEEE Photonics Conference (IPC). Orlando, FL, USA: IEEE, 2023, 1-2

浏览量

Downloads

CSCD

文章被引用时，请邮件提醒。

Submit

工具集

关联资源

Light | 硅光子芯片3D打印机

暂无数据